Second, societal demand impacts EROI

The energy input into an energy harvesting process is subtracted from the gross energy to get the net energy available.  But societies a)choices and b) infrastructure also impact EROI.  For example, if everyone was vegetarians, there would be no demand for dry distiller grains for cattle. These DDGs get an energy credit that increases the EROI of ethanol production by allocating away some of the inputs.If there was no demand for DDGs, the net energy of corn ethanol would decline.

The choice to drive cars reduces the net energy we receive from cellulosic fermentation (if we demanded electricity instead of liquid fuel, we would lose less of the energy in the lignin or bagasse).  We continually face the tradeoff between energy quantity (in Btus) and energy quality (in whatever energy services society demands).

Our infrastructure also impacts EROI. For example, a wind entrepreneur has a 5:1 EROI on small scale wind turbines, which he imports parts for, assembles, then distributes. He currently uses railcars to ship his components - if the rail industry grows too slowly to accommodate all rail demand as energy prices increase, he will be forced to use less efficient means, perhaps shipping his turbine parts in semi-trucks, or some such.  This will increase not only his dollar budget, but his energy budget, putting downward pressure on the 'net energy' from the wind turbines.

Essentially, Energy Return on Investment(EROI) is a snapshot in time of a technology combined with an energy source combined with an infrastructure. Oil is pervasive in impacting the EROIs of alternatives. The main point is that we can impact EROI not only by technology, but by demand choices.

If there was no demand for DDGs, the net energy of corn ethanol would decline

This hasn't gotten much attention, but it is in fact happening. The price of DDGs is falling steadily even as the price of corn rises. This is adding to ethanol costs, and is only projected to get worse. I think we will get to the point that excess DDGs are burned for fuel.

Aha!  About a month or so ago I brought up some questions regarding the legitimacy of taking a credit for the energy input of the DDGS byproduct (or co-product, depending on one's point of view).

I think one of the points I was trying to make was that if the DDGS did not exist, cattle would be fed something else, something that would have its own energy content. So, the energy credit (if there really is one) should really be the energy content of the most likely alternative feed that the DDGS displaces, not the DDGS itself. This may or may not be the correct way of looking at it, but I've had a gut feel from the very start that something was a little dodgy about the DDGS credit.

I know very little about agriculture, but is it not also true that cattle can only tolerate a certain percentage of DDGS in their feed mix without suffering adverse effects?  If so, then it would not be too hard to picture the market for DDGS getting saturated pretty quickly as more and more ethanol plants come on line.

 You are probably right that at some point a large fraction of the DDGS will be burned just to recover some heat value from an otherwise next to worthless material.

Very true that cattle only tolerate a limited abmount of DDG, but 30% of their total feed is very reasonable.

The other big change coming is that companies will start extracting more of the corn oil from the DDG product (already happening at a few plants).  This is positive in several ways.  From what I understand, less energy is than required to dry the DDG, we pick up another high-value product stream (corn oil -- think biodiesel) and the resulting DDG product can be used for the pork and poultry industries, which so far have been unable to use much DDG at all.

Although there will be short term market issues due to the extremely rapid growth of the ethanol business, we will run out of land to grow corn long, long before we run out of a way to utilize the by-product.

dgrimm
I saw on a recent ag report that nationwide, cattle are not finishing out as well this past year.  Do you have any theories about this?  They mentioned drought conditions being one, and many people are jumping to the conclusion that its the DDG being fed.  What are your thoughts on this?
That is a very intresting side note.  Getting cattle to "finish well" means getting internal fat (marbling, what makes a steak juicy), without external fat, the stuff around the edges.

There is raging debate in the industry about how much feeding DDG is responsible for what has been a significant decline in cattle grading over the last couple of years.

From our personal experience, I think DDG is a significant culprit, and we are investigating how to address the issue.

So DDG makes for a leaner healthier steer???

Very interesting.

It sounds as if this nation's steers are all on the Adkin's diet.  Now there's a big market--using DDGs for a human diet product.  
Ideally, the drying step would be eliminated completely.  This can be done if the fermentation is integrated with or near to a cattle-feeding operation.
Absolutly not true on DDG falling steadily.  

We feed cattle, so use a lot of DDG's.  Earlier this summer we were contracted DDG from our local ethanol plant for $88 per ton, corn was about $2.00 a bushel at that time.  Corn is now worth $3.50 and DDG has shot up as well.  Trying to buy some now would cost about $130 per ton.  About a 50% price rise.  National market reports show this same thing happening across the country.

As long as corn to ethanol is heavily subsidized, DDG's will seldom be burned for fuel as they are too valuable as a feed ingredient.  

In the big picture, what will probably happen over the next few years is that corn planting will rise substantially, soybean planting will decline.  Historically, the livestock industry has gotten it's protien from soybeans (meal) -- much of that demand will now be filled by DDG.

I wonder what the GHG impact of a switch from soy to DDG would be. I know that cattle can't fully digest DDGs and the resultant methane is not insignificant.

Here is some Christmas cattle trivia: The MROI (Milk return on Energy invested) is about 5:1

Absolutly not true on DDG falling steadily.

Absolutely is. I have seen several news reports on this. Here is a blurb from Ethanol Producer magazine:

As the start of September came around, the DDGS market was still reeling from the dog days of summer. August prices, which began the month in the $60s FOB Midwest, moved to the mid-$50s in central Iowa as new plants started up without DDGS railcars in place.

http://www.ethanolproducer.com/article.jsp?article_id=2338

I also have a reference around here from November that I will try to track down. Finally, I have seen an analysis that predicts that the DDGs market will completely saturate pretty soon as ethanol production continues to ramp up.

A couple more blurbs on this. From the National Corn Grower's Association:

DDGS prices will continue to decline as expanding ethanol production expands available supplies.

From a USDA report:

The value of byproduct credits declined from 30 cents per gallon in 2003 and 2004 to about 22 cents per gallon in 2005.

That's from a PDF. You can see the exerpts here:

http://www.futurepundit.com/mt/mt-altcomments.cgi?entry_id=3663

Scroll down to comments by "Randall Parker."

DDGS prices can be found here, current thru Oct. from USDA ($75/ton wholesale, Lawrenceburg IN)

Regards

Thanks for that. I have searched and searched for just that kind of month by month data on DDGs prices. DDGs prices have fallen steadily since April from $95 down to $75 per ton.
You are very welcome. I worked on the design of a large corn ethanol plant back in 1983 and even then the only thing that made it economically feasible was the subsidy. I think it is still in operation someplace in IL.

My opinion is that MTBE substitution is the current driver of ethanol production in the US, not use as an alternative fuel. The economics are just not there.

Regards and thanks for your frequent and useful comments.

What is your opinion on the possibility of increasing efficiencies in ethanol and biodiesel production?  As noted earlier, some plants are beginning to extract more oil from DDGs.  One company looking at this is GS CleanTech http://www.gs-cleantech.com/.  There appears to be about a 5% gain in productivity from extracting more oil from DDGs.  Other technologies this company is promoting are some form of gasification of DDGs and biodiesel reactors linked to ethanol plants CO2 emissions.  Personally I think corn and soybean are odd and possibly dangerous, especially corn which I like to eat fairly often, starting points for a biofuels program, but I do wonder, even with these starting points how much room is their for incremental improvement as the industry matures?
I was going to write something technical in nature, but then I noticed the co. you mention is publicly traded (penny stock) so I will pass.

Nevertheless, I firmly believe that biodiesel, ethanol, CTL, GTL, tar sands and in general all the "whatever-to-liquids" programs are driven by the quest to keep the whole post-petroleum era looking and acting as much as possible like the Oil Era. There is too much capital invested in the whole liquid fuels regime for it to change overnight. The internal combustion engine drives our planetary economy and society.

Yet the quest is ultimately destined to fail, for reasons analyzed extremely well in this site (EROEI + GHG). Oh, they may very well serve as stopgap measures as we (if we) transition to a purely Electric Era, but not much more beyond that. The sooner we realize that the Sun is the only source of permanent energy, the better our future.

Regards

 

There are some much more serious firms looking at bio-diesel from the ethanol by-product.  The biggest "dry-mill" ethanol plant operator for one:
http://www.verasun.com/fuel/biodiesel.htm

Can't disagree on your observation regarding the sun, but is it possible that biomass done right provides a nice "battery" in that equation?

all the "whatever-to-liquids" programs are driven by the quest to keep the whole post-petroleum era looking and acting as much as possible like the Oil Era. There is too much capital invested in the whole liquid fuels regime for it to change overnight.
Indeed, but we already have enough capital invested in the electric regime to allow a shift to begin.  The average age of a modern car is about 8.5 years; if it only takes that long to turn half the vehicle fleet into high-range PHEV's, we'll be on top of the problem.

The key is to get started now.

Guys, your data has serious lag time.  Corn market started going up about the first of October, so prices earlier in the year on DDG were reflective of very low priced corn (and soybean meal, the other commodity it can replace).  

Look at this weekly report issues by USDA -- DDG currently $110 to $130 per ton..   http://www.ams.usda.gov  mnreports/SJ_GR225.txt  

Not sure where everything will shake out, but DDG is certianly not cheaper.  There will be serious mis-location issues over the next couple of years, made worse with high cost of transportation, but the feed market is pretty efficent.  DDG will be priced at its feed value.  Main value of DDG is it's protien, and the US/north American/global protien market to date is very large.

Oh, and really appreciate the cow picture.. drives home the point that under skyrocketing energy costs, we will all eat less meat!! and who knows, even though I feed cattle, we may be more healthy as a nation by cutting meat consumption :(

Correct link to weekly DDG price:
http://www.ams.usda.gov/mnreports/SJ_GR225.txt  
Thks vm, I was wondering why DDG's were lower while corn was zooming.

Thks again.

"even though I feed cattle, we may be more healthy as a nation by cutting meat consumption"

You are a scholar and a gentleman!

I'm not sure soybean planting will decline much since the demand for soybeans is also growing with increasing #s of biodiesel producing plants.  (And with high wheat prices, wheat is also competing for acreage.)
Soybeans make an extremely poor bio-diesel crop.  A soybean is only 20% oil, compared to 40% for crops like canola and sunflowers.  And even those bio-diesel yields are pretty pathetic in the whole scheme of things.

Soybeans are 75% soybean meal (which itself is about 48% protien), so with the coming flood of DDG's, we will be awash in protien and I really believe that soybean acerage will drop significantly under current policy.

One interesting side note, in our part of the world (northeast Kansas), we can grow about as much bio-diesel an acre from a wheat-doublecrop sunflower program as a single crop of soybeans, and have a full "food" crop to harvest that year as well.

However, in reality, soybeans are being used to produce biodiesel in spite of other seeds containing the higher levels of oil...

Bunge North America, the North American operating arm of Bunge Limited (NYSE: BG), announced that it is expanding the crush capacity of its soybean processing plant in Council Bluffs, Iowa, by more than 11 million bushels per year. When the expansion is complete by harvest 2008, the facility will have an annual crush capacity of nearly 77 million bushels, the largest in the United States.

One interesting side note, in our part of the world (northeast Kansas), we can grow about as much bio-diesel an acre from a wheat-doublecrop sunflower program as a single crop of soybeans, and have a full "food" crop to harvest that year as well

Wow, now just get yourself and your neighbors to run your tractors on straight sunflower oil and at least we'll know we won't starve.  I'm only half joking.

I think we will get to the point that excess DDGs are burned for fuel.

That would be a waste.

http://www.communitysolution.org/04conf/af1.html

So the dry distillers' grains is a pre-emergent herbicide, in other words it stops weed seeds from sprouting. As soon as they sprout, they die. That's because what I've done by putting this stuff in the soil is I've fed seed-eating fungi and bacteria. There's a population explosion, when the weed seeds sprout, that exploding biology eats the little roots of the weed seeds. It's really a tricky little system, really fun. So the farmer doesn't need to buy Round-Up anymore, because he's got it built in, and he doesn't need to buy the GMO corn.

That may be, but I have a hard time taking Blume seriously after some of his previous claims.
I don't know the accuracy of this, but a few farmers in Nebr. that I have talked to said they new people that were spreading DDG's on their corn fields, and that was last Spring.
You don't have to find him 'serious' just because he feels making booze for fuel is a good plan.

Examine what others are doing in the field, look into the patent claims.   Look at the comments of farmers who are using the method.  

Taking the DDG and making a biochar to make a terra preta would also be a fine plan.   But burning for energy?   Using the waste for betting the food supply change is a FAR better plan.

What keeps these fungi and whatnot from eating the root hairs of the crop seeds?
If you plant the food crop seeds during the time the fungi blooms, you loose the crop.    Directly seeded crop would be planted once the fungal bloom is on the downswing.  The act of trnching for the seeds will kill off the fungus, as should seed treatment with Magnesium (I know of no studies about seed coating with magnesium however.)

If you use transplants, they can survive some fungal activity, in fact to the point were black mold can grow right up the plant, if you go overboard on the spent-grain fungal activity.