I looked seriously about setting up A wood pellet plant 2 years ago using wet wood chip from a log mill. Pulled out about a month before ordering equipment. Due to the supply chain being totaly dependant on fossil fuel and high power requirment to run the Plant. Grinding dry 20mm softwood wood chip to >3mm and pelleting into 6mm takes about 85-100Kwh of electricity. Chipping logs this goes up to 120-140Kwh Drying 50% humidity wood down to 10% using waste wood/bark uses up approx 20-30% of orignal energy in wood. This does not include energy used in loging/forwarding/trucking.
Pelleting ony works as a way for sawmills to get rid of ther waste sawdust if the previously were dumping it.It is a good substatution for oil burners, saves oil for better uses.
Fitting a wood Gassifacation boilet to new house. 91% efficient, air dryed wood (no need for all the processing add can cut the wood myself With chainsaw,an axe if things get bad)

Hi Rib,

When you note that grinding and chipping softwood into pellets requires 85 to 100 kWh and 120 to 140 kWh, respectively, is this per 40 lb bag?

Around these parts, good quality pellets such as Shaw's Eastern Embers run between $5.50 and $6.00 per 40 lb. bag (that is, if you can find any). This puts the cost of pellet heat at about $0.075 per kWh; by comparison, off-peak electric heat in Nova Scotia is $0.054 per kWh.

Cheers,
Paul