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Hi HeadingOut. This figure is from chapter 4 of Limits to Growth: The 30 year update. It shows how energy requirements per ton take a very rapid increase as ore purity drops. Essentially it forms a kind of cliff, where increasing production is going to require exponentially more energy just to produce the same amount of ore, much less increase rate of extraction.
Do we have any idea where we are as a nation, and world wide, on the purity of our major metal supplies? Iron? Nickel? Platinum? Copper (for all those PHEV's)?
A quick googling turns up available ore in the following concentratiosn:
Al and Fe 65% to 75%
Ni 30% to 60%
Cu 30% to 45%
Platinum is basically available as a trace material in other ores.
Thanks! I think those might be maximum concentrations, because I know copper is down to less than 1% already. Here is the US geological survey. Time to dig in!
http://minerals.usgs.gov/minerals/pubs/commodity/
Copper can be somewhat different to other ores since I have been in a mine up in White Pine, Michigan, where the ore was, in places, thin sheets of copper lying between layers of shale. I had a sample in my office for quite a while.
As a student, I once worked in White Pine. A most unusual copper mine. Its use of the room-and-pillar underground mining technique resembled that in a coal mine. They were considering moving to longwall mining (continuous), also typical of coal mines (more difficult and expensive, but doesn't waste the 40% of the ore in the pillars). Although some native copper (and native silver) was present in the ore, most of the copper values were in Cu-sulfide, enriched in silver, within the shale. Native copper was far more typical of the so-called amygaloidal copper mines further up the Peninsula, in an older basalt horizon. These also were highly atypical deposits.
I was just looking at iron ore. All the North American reserves are expected to be exhausted by 2050. Many by 2025. Yikes! They are talking about a new 5 billion dollar steel mill in the iron range, but where will they get the ore?
Stated metal reserves are always limited (many states tax them, and exploration beyond immediate needs is generally not cost effective). Iron is an extremely abundant metal (why we use so much of it) and one that is relatively cheap to recover (why it is priced in dollars per ton rather than dollars per gram). One reason it is so cheap is that the oxide can be reduced to metallic form relatively easily, using only charcoal or coal. We are NEVER going to run out of that metal in particular, but it will become more expensive as energy costs increase, or as alternatives to fossil fuels are required by law. Quickly expanding production of any commodity can be difficult (and risky in case of a recession), as evidenced by present shortages. Steel may be in temporary short supply, but pass a strong magnet through almost any dry river or beach sand and you can convince yourself that magnetic iron oxide ore (magnetite) is nearly everywhere. (So-called black sands contain the most magnetite.)
That stated, and before Kayakguy gets on my case, I should mention that most of the high grade iron ore presently being mined, called iron formation or taconite, is something of a geological rarity. Like petroleum, it was formed over a limited time span under rather special conditions. This time span occurred 2.5 billion years ago, and the special conditions are thought to involve the very first oxygenation of the earth's atmosphere and uppermost ocean, by increasingly abundant single celled plants (photosynthesizing algae, similar to the ones that later dominated petroleum production). This oxygen pollution event (in terms of what the atmosphere had previously been like) progressively precipitated (as iron oxides) most of the reduced (ferrous) iron that had been dissolved in the oceans. After about 2 billion years ago, there was very little iron left (and the oceans have been rather deficient in iron ever since - why iron fertilization has been suggested to assist organic carbonate precipitation). Smaller iron oxide deposits, some quite high grade, form by many other processes, and variable amounts of iron oxide occur in most rocks and sediments. So iron won't run out, but once the taconite mines are exhausted, iron and steel costs should increase.
Taconite itself has only been the preferred source for iron relatively recently. Previously, nearly pure iron oxide (red rust or hematite), locally formed at the surface by weathering of taconite, was the preferred ore. Incipient exhaustion of these hematite ores led to investigation of much lower grade siliceous taconite. It was discovered that grinding and roasting of taconite made its iron minerals alter to magnetite, which could easily be upgraded with a magnet. Thus the iron industry was reborn.
Economists apparently assume that some similar miracle involving tar sands or oil shale will happen to save the oil industry, a possiblility that many here delight in discounting. Using energy to produce valuable metals (for, e.g., tools, weapons, or structures) is not quite the same math as using energy simply to produce energy.
It is interesting that you mention this because it has been proposed that most technological innovation involves using more energy to overcome problems. And here is a perfect example, grinding and heat replace a depleted ore type. I have been in the closed Sudan Mine where they mined, well, basically rust. It is a neat place.
The graph above shows energy per kilogram. The real question to me is where are we as a whole on that graph. I don't worry that we will "run out". I worry that as we move left on that graph in ore purity our standard of living (based on mined metals) is going to suddenly be cut in half or 1/10th by crossing that cliff of energy requirement.
That graph may be somewhat deceptive. Go back to the source to read the underlying assumptions, and find out what is actually being plotted. For iron, for example, is it the energy required to pull 1% magnetite out of dry beach sand using a magnet (very low), or is it the energy required to grind up a solid granite rock containing 1% magnetite and then use a magnet on that product (very high). No one is even mining iron from laterites yet, AFAIK, nor aluminum from clays, so I'm not sure how one could obtain the energy cost involved, unless it was just based on thermodynamic calculation (energy needed to break the metal-oxygen bonds). The general trends are clear, but such graphs alone might not be a reliable indicator of closeness to any sort of cliff.
Also, as for, say, small plastic beverage bottles, so also for metal cans. Such uses are not essential and are a symptom of undervalued energy resources. Usage could be cut way back (as it was during the Second World War) without much affecting essential uses. Reusable glass bottles are an obvious replacement. You do pay in convenience and flexibility, but we're probably going to have to get used to that.
According to this EPA site, the energy inputs required for production from recycled aluminum is 95% less, and betwen 60-74% less for recycled steel. (I don't know what level of ore purity they are basing these figures upon, but probably not the lowest ones.) This probably holds true for most other metals as well.
I suspect that there will be considerable quantities of minerals that will remain in the ground and never be mined, because the energy inputs will just be too high and too costly. There will come a point where just recycling what we already have will make more sense (if we are not there already).
"I suspect that there will be considerable quantities of minerals that will remain in the ground and never be mined, because the energy inputs will just be too high and too costly. There will come a point where just recycling what we already have will make more sense (if we are not there already)."
oil is at $90 but with higher prices they are opening all types of old mines around the world. minerals stay in the ground when prices are low. less mining activity will eventually drive up prices and we'll have more mining.
The issue is the cost of mining will go up exponentially, as the ore bodies hit that cliff in energy demand while energy supplies are in decline. Prices will rapidly outpace demand, forcing curtailed usage, and the economy contracts. This is the whole issue with peak oil. Resource decline = economic decline.
In order to document this claim you would need to evaluate what proportion of mining and smelting costs was represented by energy, and what by other costs, such as labor. For steel, energy is a relatively small part of the total, whereas for aluminium, it is large (owing to competely different technologies). So increasing energy prices should yield increasing substitution of steel or ceramics for aluminum, for applications such as beverage containers (steel and glass containers were universal prior to about 1950), as well as increased recycling. Demand destruction is far more likely, as you note - people will drink tap water or keg beer.
Having been a Consultant to the Steel Industry myself and, after being inside almost every mill (Mini Mills included) north of Mexico during the Prime of the 70's and 80's, I would ask you to please substantiate your claim that "energy is only a small part of the total", in reference to Steel.
Do you really have any idea what it takes to reduce Iron Oxide to liquid steel, and the energy input that must go on before it can be used in any way whatsoever?
Ever walked a Coke Oven Roof? Ever read "The Making and Shaping of Steel", put out by US Steel?
BZ
Um, sorry, I was only comparing it to aluminum. I realize that the absolute quantities required are still stupendous, and that the difference in energy cost partly reflects cheap coal (for iron reduction) vs. more expensive electricity (for aluminum). Increased recycling of steel is needed to reduce both energy and environmental costs.
You could start with the Energy required to just get the Taconite from Mesabi to one of the closer Mills in Chicago. Let alone imports to anywhere else. Sh*t, making the Firebrick for a Modern Blast Furnace alone is one huge energy suck.....
BZ
Look, any metal is an energy hog, in terms of production. I know it and you know it. I've been in plenty of smelters. I was merely saying that some are fatter hogs than others. Some people here assume that all metals are produced the same way, from the same types of ores and mines, using the same types of plants, and at the same relative energy costs, and that's simply not true.
Or it may get to the point that washing returnable bottles might be cost-effective again - which would be great news indeed for kids needing to earn a little money! I made more than a few dollars in my youth going around the neighborhood with a waggon and collecting bottles to return for the deposit. Of course, even if we still had returnable bottles these days, parents would be afraid to let their kids out of the house.
"The issue is the cost of mining will go up exponentially"
they haven't already? this is the same thing with agriculture. higher oil prices means higher prices for commodities. the price of oil and gold peaked about the same time in 1980.
.