Tech Talk - Saudi Arabia and Production from Safaniya
In recent posts I have been looking at the potential for the historically high-producing Saudi oilfields at Abqaiq, Berri and Ghawar to sustain or even to increase current levels of production into the future. This is particularly important when one considers the historic main oilfields in production within that country. And of these, the largest not yet covered is the offshore field at Safaniya, today's topic.
Because of the change in well design, long horizontal wells known collectively as Maximum Reservoir Contact (MRC) wells, many with a number of lateral feeds and located within the top five feet of the reservoir are now used, and initial declines in production in major fields have largely stopped. This is partially explained because as a vertical well through an oil reservoir sees the pool getting smaller, the length of well productively exposed to the oil in the reservoir reduces, and so there is a steady reduction in well performance over the years. However, where the oil is being pushed up the horizontal well by an under-flood of injected water (which sustains the differential pressure between the fluid in the rock and the well bore) then the exposed length and the driving pressure both remain relatively constant, and production is sustained at closer to a constant level until the water flood reaches the well and the well dies.
Aramco has changed the design of their MRC wells so that the arrival of water at one location along a lateral is no longer sufficient to kill the well. Installed valves isolate the region of the well where the water enters, and the rest of the well can remain in production. But it will produce at a reduced rate and is an early warning that water levels are nearing the well location. Before long, the well will no longer be able to sustain the x,000 bd production which has been the characteristic of most Saudi wells for over five decades.
This does not decry the efforts that have been made to recover residual oil left in those fields. As I have noted, Aramco has been diligent in seeking to find additional ways to extract the oil that has been left as the waterfloods progressed through their senior fields. But they are also smart enough to know that alternate fields would have to be developed and brought on line as the limits in the older fields are reached (as they now have been, in some cases, for years). There is an interesting feature to the sources of production, back in 1994:
The immediately obvious characteristic is that they are land-based, at least to some degree (as with Berri). Other less obvious differences are a change in the host rock and the quality of the oil.
The most significant of the remaining four is Safaniya which came on line in 1951. But it was not immediately produced.
Aramco, in accordance with the terms of its concession, went ahead with the careful development of the field. Between 1951 and 1954, 17 wells were drilled, but they were not produced . . . When it was first put in production in 1957, it flowed 50,000 barrels of crude oil a day from 18 wells. At the beginning of 1962 it possessed the facilities to handle 350,000 barrels a day (almost 128 million barrels a year) from 25 wells.
It was found to be the world's largest offshore oilfield, and Matt Simmons has conjectured (in Twilight in the Desert) that it is connected to Khafji, and through that field into Burgan. When Saudi oil production peaked in 1980/81 he notes that it was producing at over 1.5 mbd.
Since then production fell to around 600 kbd, but then has increased back to 900 kbd with plans now afoot to bring it back up to full volume of earlier levels of production. This will require additional forms of artificial lift, this being the electrical submersible pumps that have already been introduced into Ghawar.
The phase 1 upgrade at Safaniya is anticipated to be completed by next year.
The oil is found in sandstone rather than the carbonates at Ghawar, and in the original development, Matt has noted that the weak nature of the sand was causing the wells to collapse as the oil was removed, and that the flow of water into the reservoirs was bypassing a lot of the oil being left in place. As other fields have been developed, they have largely been brought into production fairly quickly. This has not been the case at Safaniya, which as Matt noted:
. . .holds the entire remaining spare daily oil supply of any magnitude.
In the sense that other fields and opportunities take a little time to bring on line, this remains true.
Manifa, for example, will only start to bring in significant production as the refineries to accept the oil are brought on line in the years ahead. Yet it is still counted as part of the total volume that KSA can bring to the market.
Safaniya had, however, been integrated with secondary development of the nearby fields of Marjan and Zuluft into a Northern Area Producing Region (NAPR) back in 1995 and there are enough wells and Gas Oil Separation Plants available, to be able to handle flows of up to 2 mbd. However, because the oil produced is Heavy (relative to the Arab Light classification of the production from the land-based reservoirs initially) Aramco also found it sometimes more difficult to market, though that demand also fluctuates. And it has been this marketing problem that sometimes seems to produce the headlines when Aramco sees a world that is increasingly demanding more oil, but has not always been willing to use this heavier supply as an immediate fill-in for existing shortages. (It could not, for example, provide an immediate replacement for Libyan oil last year, even though it was available). As a result, the heavier oil is discounted against other Saudi oil.
At present, the major effort offshore is going toward development of Manifa, which will ultimately bring an additional 900 kbd into production (staged to coincide with refinery construction) but as those wells come on stream (starting next year) so the effort will swing back to Safaniya, Marjan and the related fields of the NAPR. (And as an aside I had mentioned at the beginning of this series of posts there was some talk of bringing Damman back into production, and those talks apparently still continue).
This additional production capability, with the further development of some of the other fields in the region (which I will discuss next time), leaves me believing that of the three largest oil producers, it will be Saudi Arabia that sustains its current levels of production (give or take 500 kbd), much longer than its two rivals. I would again stress the difference between production and export volumes.