Flesh on the bones of Mexican oil production
Posted by Euan Mearns on February 7, 2007 - 12:41pm in The Oil Drum: Europe
Topic: Supply/Production
Tags: cantarell, gas lift, heavy oil, KMZ, m. king hubbert, mexico, nitrogen injection [list all tags]
Following on from Khebab's posts (Jan 2007 and July 2006) I wanted to put some production geology flesh on the bones of Mexican oil production. The main points I want to make are:
- Forecast production decline of 14% per annum in Cantarell sounds alarming but it is in fact the result of planned reservoir management.
- The forecast decline of Cantarell is due in part to the diversion of nitrogen injection from Cantarell to the neighbouring Ku-Maloob-Zaap (KMZ) complex of fields. Production at KMZ is forecast to rise to around 800 MBD and this will partly offset production falls at Cantarell.
- Cantarell / Mexican production is predominantly heavy crude, and it is postulated that any production declines in Mexico may be met by additoinal production of Saudi Arabian heavy crude forward to 2012.
- Notwithstanding point 3, Mexican oil production decline means that 4 out of 5 major OECD producers are now in decline (Norway, UK, USA and Mexico), leaving only Canada with growing production and this presents the OECD with a growing problem of energy security.
- The Hubbert Linearisation (HL) for Mexico reflects reservoir management (gas lift and nitrogen injection) and new field developments but the interpretation remains equivocal. A brief description is given of why Pemex have used gas lift and nitrogen injection to boost production at Cantarell.
Cantarell's loss is Ku-Maloob-Zaap's (KMZ) gain
Much concern has revolved around the Cantarell Field in Mexico that is forecast to decline at an alarming 14% per annum. The Cantarell complex (Figure 1) has been a wonder producer for Mexico reaching maximum production of 2.14 million barrels per day (MMBPD) in 2004. This, however, was only acheived by the application of world leading reservoir management methods.

Figure 1. Map showing the location of the Cantarell and KMZ complexes in the Bay of Campehe (click to enlarge). Map copied from a Pemex report (large pdf).
Mexico produces heavy crude
72% of the crude oil produced in Mexico is heavy "Maya" with average API gravity of 22 degrees. Light crude has higher API gravity, and for example Brent Blend has API gravity of 38 degrees and Westexas Intermediate 39 degrees.
One of the key differences between light and heavy crude is the viscosity of the liquid. Light crude has a viscosity close to that of water, especially at reservoir temperatures. In other words light crude is highly mobile. Heavy crude is more viscous and has mobility more like thin syrup. Heavy crude, therefore, does not move through the reservoir rocks so easily and this can present production problems. Note that the viscosity of crude oil falls with increasing temperature and vice versa.
Gas lift used to increase production rates
Flow rates for heavy crude may be low, depending upon reservoir quality and pressure decline. On Cantarell, flow rates were increased by introducing gas lift to most wells in the period 1988 to 1994. Gas lift involves injecting natural gas into the oil production stream at the bottom of the oil well. This lowers the density of the oil throughout the whole well and lowering the density reduces the liquid pressure inside the well at its base. This creates a greater pressure difference between the reservoir and the well resulting in higher flow rates.
Nitrogen injection
Maintaining reservoir pressure can also be more problematic with heavy crude as water injection is less applicable. This is because injecting cold water may increase the viscosity of the oil and may result in a very uneven sweep of the reservoir. It is common practice to inject steam into heavy crude reservoirs to overcome some of these problems. In Cantarell, however, it was elected to inject nitrogen gas instead and this lead to the construction of the world's largest nitrogen plant at a cost of $6 billion. Note that it is not possible to simply inject air as the oxygen may set off a number of undesirable chemical and biological reactions in the reservoir.
Nitrogen injection is a form of miscible gas flood. The nitrogen helps to boost reservoir pressure and to mobilise the oil. In Canatrell the effects were miraculous with a marked rise in production accompanying nitrogen injection in 2000 (Figure 2). However, the nitrogen has now dones its work and continued injection is likely to damage reservoir productivity. The decision has now be made, therefore, to divert nitrogen from Cantarell to the neighbouring KMZ complex (Figure 1) where injection is expected to boost production to 800 MBD by 2010. This will offset more than half of the production decline from Cantarell (Figure 2).

Figure 2. Mexican oil production past and future, Wood Mackenzie, copied from here. Note how production from KMZ is forecast to expand and partly offset the decline in Cantarell.
Production forecast
Figure 2 shows that Mexican production is not about to go off a cliff edge. The cupboard is not yet bare, and new fields will be developed off the Tabasco coast and on-shore at Chicontepec. I think the "possible reserves" wedge needs to be ignored, and I consider it likely that the picture painted in Figure 2 may be over-optimistic. Furthermore, project delays may result in sharper production decline near term. Dave has discussed logistical problems in the oil industry "south of the border". But the fact remains that KMZ, Tabasco and Chicontepec will partly offset the demise of Cantarell forward to 2010.
With 60% of production forecast to decline at 14% per annum, it seems likely that 2004 will prove to be Mexico's peak production year. The new supplies indicated in Figure 2 are unlikely to plug the gap in my opinion, although, as detailed by Khebab, the EIA and IEA see Mexican production rising to over 4 MMBPD by 2010. The question for Mexico, therefore, is how rapidly production declines post-peak. As discussed below, it is still too early for Hubbert to provide this answer and it is only possible to make an educated guess. So my guess is decline will run at around 4% per annum which is appropriate for a mix of offshore and onshore production. Khebab's "Low Logistic" based on monthly crude+condensate data also declines at around 4% per annum.
Impact on world crude oil market
With production of 3.7 MMBPD, domestc consumption of 2.1 MMBD, Mexico exported around 1.6 MMBD of predominantly heavy crude in 2006. Much of this was exported to the USA which has refining capacity tuned to refine heavy crude as discussed by Dave.

Figure 3. 86% of Mexico's oil exports go to the USA.
Assuming a 4% decline rate in Mexican production would result in avearge daily production falling from 3.74 MMBPD in 2006 to around 2.93 MMBPD in 2012. This represents a fall of around 800 MBPD by 2012. Whilst not wanting to trivialise this loss of OECD production, my opinion is that much of this lost production of heavy crude may be met by increased production of heavy Saudi Arabian crude from the Safaniya Field. In Twilight in the Desert, Simmons documents possible spare capacity at Safiniya of the order 500 to 1000 MBPD and this should meet falling Mexican production for a few years at least. What I'm trying to say is that falling Mexican production would be more serious if it were light sweet crude production that was lost. One consequnce of this, however, will be loss of conserved Saudi capacity and shrinking spare capacity going forward should be bullish for the oil price.

Figure 4. The Safaniya heavy oil field is described by Matt Simmons on pages 187 to 191.
Hubbert dog leg
Finally, I want to take a brief look at Hubbert Linearisation (HL) for Mexico. From the work of Khebab it was clear to me that there was a dog leg in the HL with a marked change in gradient at around 1995 (Figure 5). Note that in Khebab's more recent work, this dog leg is obscured through use of monthly as opposed to annual production data. I wanted to see what production geology event this might relate to as understanding this is vital to the overall interpretation - the pre 1995 leg points to reserves of 35 Gb whilst the post 1995 leg points to 66 Gb (Figure 5). What event might have added 31 Gb to Mexico's reserves? Or is there some deception at work here? Khebab, however, has noted that the pre 1995 leg has a P/Q value greater than 5% meaning that the production from this period is not sufficiently mature to provide a reliable estimate of URR.

Figure 5. Hubbert Linearisation for Mexico. Crude+condensate+NGL (C+C+NGL). Data from BP statistical review.
Unfortunately, the 1995 dog leg does not correlate with the major resevoir management interventions on Cantarell. The introduction of gas lift (1988 to 1994) pre-dates the dog leg and the introduction of gas injection in 2000 significantly post-dates the dog leg (Figure 5).
However, from Figure 2, it is quite clear that 1995 was a significant year for Cantarell because in this year production began to rise from the 1 MMBPD plateau (1990 to 1995) towards the 2 MMBPD reached in 2003. I can only speculate that new production platforms or new oil export facilities (pipelines) were brought on line in 1995 allowing production at Cantarell to grow significantly over the next 8 years - boosted by gas lift and nitrogen injection infrastructure.
So might this result in adding 31 Gb to Mexican oil reserves? Well the answer is yes and no. Gas lift and nitrogen injection provide higher production rates without necessarily adding to reserves. But on the other hand, nitrogen injection provides greater mobilistion of oil and more efficient sweep of the reservoir which will result in greater ultimate recovery than would have occured without this intervention.

Figure 6. HL "forecast" assuming 4% decline in Mexican C+C+NGL production from 2006 onwards points to ultimate recoverable reserves of around 55 Gb.
So the honest answer is that it is too early for HL to say. My best guess is based on assuming 4% annual decline and this points to ultimate recoverable reserves (URR) of 55 Gb, though it has to be said that this figure falls close to several other estimates for Mexican URR as summarised on Graphoilogy. But we must also remember that Mexico has a vast unexplored deepwater area that may yield some major discoveries in the years ahead. This will have no impact upon peak oil which I see in 2012 ± 3 years, but deep water Mexican production may have a significant roll to play in keeping the hybrids running post 2020.



The WSJ article on Cantarell last year noted, based on a leaked internal report, that the remaining oil column of about 800' was thinning at a rate of about 300' per year. Out of five scenarios, the worst case decline rate was a 40% decline rate per year. And, Pemex is canceling and/or reducing crude oil deliveries to various Gulf Coast refineries.
Just to remind everyone, this is the second largest producing field in the world.
David Shields, who has written extensively on Pemex and Cantarell, is predicting a net decline in Pemex production of 400,000 bpd this year and 400,000 bpd next year.
Shields has also documented how Pemex uses optimistic estimates for the Cantarell decline rate in public, versus more pessimistic internal estimates.
To tag on, I can't recall any case (although I am willing to be corrected) when EIA hasn't been far too optimistic about production rates following a regional or national production peak. They consistently underestimate decline rates going forward and overestimate new production. If history holds, your 4% annual average decline figure should be much too optimistic.
Jeffrey - when you say that the oil column is thinning, what do you mean? My understanding of Cantarell is that it is a seriese of separate oil pools and has multiple reservoir horizons - and will therefore have multiple oil-water and gas-oil contacts - and no single unique oil column.
What is the oil column thinning between?
I'd be interested to read the articles by Shields - can you post some links or references?
Euan,
I did a quick web search on Cantarell. I found one reference to oil/water contact (singular) and one reference to contacts (plural). In any case, the oil column reference is shown below in the WSJ article published one year ago. Perhaps they were averaging the oil columns on various discrete fault blocks.
Shields has lots of stuff on the web, and he has written two books on Pemex.
Jeff
Mexico's oil output may decline sharply
David Luhnow, Wall Street Journal
Pemex Study Points to Possible Drop At Major Field, Which Would Strain Global Supply
(9 February 2006)
-------------
From the WSJ website (same article):
BTW, for the first time, insofar as I know, CNBC just mentioned the Cantarell crash.
Jeffrey, I'm afraid I have to view this as DOOOOOMER journalism. In Khebab's Jan 2007 article, Figure 5, he estimates Cantarell production at around 1.75 MMBD for 2007 - and the WSJ article is suggesting around half that - not credible IMO - and to be ignored.
Euan,
This is not doomer journalism. They were reporting on a leaked internal Pemex report, which outlined five scenarios. When they talk about the worst two scenarios, they are talking about internal Pemex scenarios.
The Wall Street Journal engaged in DOOOOOMER journalism. Wow! I guess the noun SCENARIO, preceded by the adjective, WORST, has a different sense than I might have thought.
Yes, to be objective, the best case scenarios need also to be discussed - maybe the WSJ did that - and a balanced view presented.
From the WSJ article (February, 2006):
So the most optimistic scenario, assuming 2.0 mbpd for 2005, was for an annual decline rate of 11% per year.
So, the spread between the best case decline rate and worst case decline rate--based on an internal Pemex report--was 11% to about 40% per year. Note that Pemex had been talking in public about increasing production from Cantarell.
The one year decline for 2006 was 25%, from 12/05 to 12/06. They did report somewhat of a rebound for January, but they have just been oil that was not produced when the field was down due to surface problems. We will know soon; however, what we do know now is that Pemex is eliminating or reducing crude oil deliveries to several Gulf Coast refineries.
if nitrogen injection has been real sucessful at canatrell and now the plan is to divert nitrogen supply to neighboring fields, that 40% decline scenario seems at least as reasonable as that 14% decline scenario.
it has been my experience that a 22 degree api field can be waterflooded successfully depending on the rate and permeability anisotropy. the powder river basin (wyoming)has dozens of examples where the typical recovery from a water drive or a real successful waterflood is in the 40 % range. nothing in the same league with canatrell, however. maybe the nitrogen injection has done better i dunno.
I have closely watched Cantarell for the last 18 months. My tentative conclusion is that neither the best (-14%/yr) or worst (-40%/year) scenarios are coming to pass. Reality seems somewhere between #2 & #3 with -20% to -25% (early results). New production is coming on-line (as other older Mexican fields decline) and +100,000 b/day seems doable outside Cantarell (for at least a year or two).
I see net Mexican production down only -4% as highly unlikely. I also see at least minimal Mexican oil exports in 2010 (no -40% compounded).
Eaun is way too optmistic IMHO, Jeffrey a bit too pessimistic. But the future is still dark, especially for Mexico & the US.
Mexican oil export income is largely recycled into US imports. We actually have stuff that an oil exporter wants ! This is far less true of other oil exporters (Russia wants what from the US ? Venezuela is moving away from US imports, we refuse to sell to Iran, Nigeria, Norway, etc. traditionally buy little but aircraft & food from the US, KSA seems to be moving away from US imports, China is creating a large new market in Angola, etc.)
KSA can stop using "we have no customers" excuse though.
I keep wondering about what happens when oil soars to 100 euros/barrel and the world decides that they have "enough" US dollars. We can liquidate our foreign investments (gov't nationalizes as UK did during WW I & II ?) to buy "critical" imports for a while, but not for long.
Boeing will grab market share from Airbus (as the weak $ is doing today) but we have few other exports that can be "ramped up".
Best Hopes,
Alan
Imagine a collapse of the dollar, say to .5Euro. US imports of european autos would collapse, us exports, eg caterpiller, would surge.
Most asians, eg those that tie their currency to the dollar, would continue... there is already a dollar region and a euro one, and the dollar region is growing much faster than the euro one as the US provides needed liquidity to developing markets. Oil exporters may eventually tie to euroland, but slowly and quietly, raising the price of oil in dollars, anyway a good thing.
The WSJ is probably the best paper in the country these days. Their editorial page is often nutty, but they have a strong firewall between the editorial and the news sections.
Dante posted this article at PO.com. He translated it from the Spanish, I think:
It's from here: http://www.reforma.com/
Dante has been finding a lot of Cantarell articles in the Mexican press, in Spanish only, unfortunately. They are reporting that Mexico expects to become a net importer by 2012.
Is there 1559 mmbd of extra capacity available currently?
They sound like they are drilling with the same problems as KSA increasing drilling and flat to declining production. I get a very bad feeling from this.
Thanks for posting this.
I posted an export model at the bottom of the thread - based on a 4% decline - and this still shows net exports by 2012. The exports disappear with an 8% decline (and 2% annual rise in consumption). 8% decline is similar to the North Sea - but the feeling I have is that Mexico has more in reserve by way of new production waiting to come on.
Here's an excerpt from another Dante's articles. It's from a site called El Economista.
Wish I could get a better translation of this article, but my Spanish is terrible.
Two questions:
1. Does anyone know the environmental impacts of this state-of-the-art technology for maintaining production in fields that are in decline?
I am concerned that this is never really addressed.
2. Deep Water production has its own risks and complications. How feasable will it be? How expensive? In what time frame? And do we know if there's enough oil in Mexico's deep water prosepects to justify production? Will it require new technology, or is Mexico's deep water production likely to require technology already in use?
Sorry, the second question is multiple -- but re-stated: "Is any 'Mexican deep water' talk real or just speculation at this point?"
Beggar - I imagine that gas lift and N2 injection have very little external impact as the gasses involved will be recycled through the Field / wells. Biggest impacts will be the actual N2 production plant and the CO2 consequences of the extra oil that is produced.
In answer to your Q2 - quite, very, 20+ years, no, maybe :)
The deep water is speculation - but the GOM is one of the most prospective oil provinces in the world. No disrespcet to Pemex, but I imagine they may need some help to explore, drill and develop any discoveries that might be made.
Thanks for the informative response!
Thanks also for the terrific post.
GOM deep water oil sounds expensive. Also it seems that we will need some patience to develop it -- it is no panacea for our liquid fuel shortage problems.
I find myself sceptical that much of it will really be produced, what with storms and rising costs of exploration and production.
But then if we see $200.00 per barrel any time soon, there will be some motivation to try!
Good story, Euan. On the KMZ, the EIA says (your link)
This "hope" from NO2 injection clearly differs from the Wood Mackenzie forecast (your figure). I don't know what to believe here.Dave, I'm sure I read somewhere that KMZ was to increase by 800 MBD - but in light of your comment the text has been ammended to read "to 800 MBD".
Thanks :-)
PS - it is N2 that is injected.
Of course it is N2 that is injected, as I myself have written many times. I must have climate change on my mind (nitrogen oxides NOx are greenhouse gases). A mindless mistake.
Anyway, the question remains about how much injection will improve production flows.
Well it worked wonders on Cantarell, so I have no reason to beleive that it won't do the same for KMZ. However, it is evident that beyond a certain N2 saturation in the oil, that the N2 starts to form gas pockets in the reservoir - breaking up the remaining oil which then can not be produced. So it seems like a short term production boost is achieved followed by more rapid decline - as the pressure support mechanism has to be switched off.
Did the N2 injection into Canterall simply bring forward oil extraction that would have happened at a slower rate without it?
or did it allow for an increase in the total amount of oil recovered from the reservoir?
I have been following peak-oil issues since 1999 and remember reading about the billions invested by Pemex for N2 injection into Canterall. Most of the extra oil extracted recevied quite low prices (relative to the last year or 2), so the whole project just appears to be a way of bringing forward revenue at the expense of significantly more in the future...
So why do the same for other fields?
if the nitrogen is miscible with the oil how does a gas phase develope ?
Why aren't the gas injection wells simply moved to the top of the oil column so that the gas will continue to exert pressure on the oil but won't have to bubble through the oil and risk forming pockets?
If Nitrogen content is maxxed out in the oil and then millions of barrels are produced, doesn't the pressure in the rock drop? Won't the Nitrogen come out of solution when this happens?
i think you mean laughing gas,the kind the dentist gives you then tells some real corny jokes to see if it is working !!!!
as dave alluded to above euan, KMZ production will potentially increase to 800kbbls per day, not by 800kbbls. the difference is some 350kbbls, eyeballing the woods mckenzie graph, above.
Steverino, I'm sure I read somewhere that KMZ was to increase by 800 MBD - but in light of your (and Dave's) comment the text has been ammended to read "to 800 MBD".
Thanks :-)
I think "to 800" is correct. IIRC, the "by 800" was a Spanish-to-English translation error.
Isn't 800 MBD = 800 million barrels per day? Wow, no wonder Lee Raymond can state that 'there is no problem with oil supply'.
In that case, MBP means thousand barrels per day and MMBP= million barrels per day.
Recall your roman numerals M=1000... This pops up in Financial documents as well......
My understanding of correct terminology is:
MBPD = thousand barrels per day
MMPD = million barrels per day
Not the best of links but a start (I prefer to use B for barrel and not BBL)
http://www.lngplants.com/conversiontables.htm
Standard, as far as I know is
mbd (million barrels per day)
kbd (thousand barrels per day)
You stick the "p" for per in if you like.